Showing posts with label wood. Show all posts
Showing posts with label wood. Show all posts

03 October 2017

mowin for $$

So part of this newish job is actually mowing grass.
Effin lotsa grass to mow!!
It would seem boring,
and at times it is,
mainly the wide expanses.
Fortunately there are only 3 of those parts.
Even then things happen that are like...
What the heck are those beaver bites?
They call that girdling the trees.
Or how about...
holey chit there's a bald eagle!!
Or holey chit there's 3 bald eagles
fighting over a Canadian goose body!!
Half the time mowing is basically a form 
of technical off-roading,
the Toro 580D is a 4WD crawler,
with acres of hills, berms, trees 
and other obstacles to navigate.
This part is called the east berm or bank,
a long gradual side slope,
that runs the entrance to the track.
This is where it gets tricky,
the side wing cutters act like outriggers
as well as weight distributors. 
The 3 black knobs control the hydraulics.
On a light left slope like this,
both sides are down all the way,
the lower deck pushing down as it keeps us upright,
uphill deck on reserve to go up for balance.
The knob control looks like this.
Thumb pushing down,
pointer on guard.
On a steeper right slope the position is reversed,
but the same.
Both decks down,
the 16' width really grabs the slope.
Here's the hand position,
right knob pushed down,
left on guard...
On guard for the steeper slope ahead!!
Here's where it's important to raise the uphill deck,
giving traction to the uphill wheels.
Even then there's a little bit of sliding involved.
The below pic was in the early days,
and looking back is a definite holey chit moment.
If you see the mow mark I overextended the downhill turn,
and had to raise the deck quickly
as the machine lost the traction to turn.
(Rear steer on a front heavy machine)
The Toro 580D doesn't handle well going straight downhill,
and with the guide wire in the way 
there's not much room for error.
I don't get that close anymore!!
Easier to send in guys with weedwackers...
Moving the sticks almost comes naturally,
and I'll give Chief credit,
with its 2-knob shifter system.
People always ask how hard is it to shift.
Muscle memory is powerful!
When slipping down the dirt hills,
it's surprising how automatic controlling the hydraulics becomes.
Months ago I showed how the frame actually broke,
now ya know how critical it is that it stays together!
The day before a big race,
one of the deck frames broke.
4100 hard working hours will create metal fatigue!
This is when the years of metalwork experience kicked in.
I finished an easy day job in a hard couple hours,
while race cars ran their practice laps.
Fat gussets and fish plates,
this will be stronger than new.
Since the grinder was out,
I sharpened a set of blades,
picking some donors from the junk pile.
Typically the outer blades get hammered by gravel and rocks,
so 7 out of 11 are good for a couple grinder edges.
There's a point where they all get pro sharpened,
but where's the fun in that?
The mower was all assembled 
just in time for the spectators to pile in.
The east berm grass died off in the summer!
The flatter areas kept a little green,
although it was more a mix of random weeds 
rather than blades of grass.
After racking up hours of mowing,
I still end up getting stuck.
This was my 8th time,
and first in a couple months.
The ground was so hard the mower just slid sideways like on ice,
then the skids hook into the fence.
Over the winter I'm going to round out the ends 
so they're not hooks.
Here's a huge change from San Diego.
It felt wrong hosing the machine down,
however the track has a well,
with an almost unlimited supply of water.
One of the perks of Oregon...
More soon!
TP

07 September 2016

Miss Bianca - Tollycraft Tricabin Resto

Here's a fun summer project,
reminding me to not get a big boat.
The cruiser was a 1960's Tollycraft.
A wood boat that looked ok from the dock.
Countless issues lurked in the bilge.
The twin 350's defined the classic boat anchor.
Clapped out looking on the outside,
but fortunately pickled on the inside.
I teamed up with another barefoot mechanic,
with the same name.
New exhaust manifolds and a rattlecan rebuild,
they looked like boat engines,
everything painted no tape needed.
The copper mufflers had a bitchin patina.
Not anymore.
A list of problems were addressed...
Carb rebuilds, water pumps, thermostats,
filter and generator mounts, batteries...
Finally the 60's Tollycraft seemed mechanically sound.
We cruised the bay for the sea trial.
Nothing major other than no steering,
the owner was used to it though.
Holey chit...
The plywood hull had ongoing leaking problems,
and a haul out was scheduled.
Seeings how it had been 10 years 
since the last boatyard visit,
we didn't know what to expect.
But it sure wasn't this!
The wood keel had been eaten by worms.
Hard to see but they had hollowed out
the soft gooey center.
Great.
Surprised the diver never mentioned this.
The obvious leak was the least of our problems.
Every thru-hull needed to be reinforced
with fiberglass and replaced,
some unused holes plugged up.
The mental gears grinding for the keel fix.
Meanwhile Pirate Travis fixed the rudders.
I'm not really known as the wood guy,
but the concept is similar to metal.
Cut...templates...fit...glue...
Sometimes ya gotta just go for it,
and trust your experience.
The dock cart had a tertiary purpose,
acting as the perfect saw horse.
Couldn't have planned it any better.
Plywood templates were transferred to 
thick mahogany planks.
No special tools just a jig and skil saw.
With the level of deterioration,
I'm glad we made it back on that sea trial!
Holey Chit!
The original wood had dried enough 
to lather in resin,
and all the cut outs were sealed in fiberglass.
Each piece was fit with the good old grinder...
Amazing how fast a 36 grit disc shaves wood.
Boatyard chit involves intense scheduling,
unless you don't mind paying lay days.
I enlisted Jaxon to power out a late night,
ending with the typical 34 watt bulb...
Strips of fiberglass were layed down 
to thicken the bonding surfaces,
filling any gaps in the seams.
A good old hack trick.
Screws, jacks and wood blocks clamped
the wood tight.
Couldn't have done it without Jaxon!
The plan was to fiberglass the entire keel the next day.
And that we did!
Not with Jaxon though this was too nasty,
too much dust and stickiness.
Definitely didn't want to ruin our family fun
with the harsh reality...
Now that the wood was repaired,
it was time for some paint.
And that means a big ole tent!
A painter friend Hau knew just what to do.
Amazing what can be done with some string,
tape and a roll of visquine.
Now it was time to pass the torch,
or I tried anyway.
These guys are workhorses,
but they need a constant supply of tools,
materials or direction.
I was the grease in the gears.
My Dad was crucial as he orders all the materials.
Family affair!
Of course this was during a summer heat wave.
It was so hot in the tent.
Hau and Ten sanded and faired,
sanded and faired...
We peeled painted over vinyl lettering.
Tons of minor fixes that explode when shiny.
The primer coat hides certain flaws 
while magnifying others,
allowing a shift in attention to tackle the important details.
 The cheap spray paint layer 
assures sanding is thorough.
Over 100 feet around took rolls of sandpaper.
Did I mention it was hot?
Finally time for the Awlgrip topcoat.
A brutal atmosphere.
I still have overspray on my glasses.
The finish was impressive.
Too nice for the nasty swim step.
More sanding, new paint and nonskid,
now the topcoat was finished.
Just kidding.
Now it was time for the bottom paint.
A relatively easy job other than the waterline.
Hard to see in the pics,
but this didn't look like the same boat.
Super smooth with crisp lines.
And a keel that wasn't flopping around like a rag.
The owner was amazed.
Now it was time to finish up the inside mess.
Jakob help with screwing in the thru hulls.
then Pirate Travis buckled down all the hoses and valves.
After the zincs and prop coat 
the never ending list was almost complete.
Pat the owner was so stoked.
He has had this boat for decades,
and this was the best it had ever been.
Whew!
Back in the water,
the last rudder part was fixed,
which meant welding near the fresh paint.
Always something...
Good times with a good crew!
TP