Showing posts with label aluminium. Show all posts
Showing posts with label aluminium. Show all posts

07 January 2017

PDX Klunker - Electra Rocket - ii

Anyone whose heard of the Portland area,
has got to associate it with the bike life.
After living here for a while,
that doesn't mean only granolas or hipsters,
there's just a lot of people who ride bikes.
Compared to San Diego,
it doesn't seem like the bike Mecca,
however SD riders don't ride in the rain,
unless they're from Portland.
During the packing frenzy,
I obviously was going to bring a bike,
but which one?
Without having a home base,
it would be risky to bring a collector bike,
unless money was needed for a fire sale.
I chose the hot rodded-dented frame Rauler,
the perfect mishmash of campy, suntour and beater parts.
This is actually a great riding 70's Italian bike,
that I'd be sad to lose equally as the others.
The van filled up quickly,
but there was still space left on the trailer.
As a last minute thought,
I tied up a newly acquired klunker project next to chief.
(If you look closely you'll see the wheels.)
It looked precarious enough 
that people wouldn't drive too close.
This was one of my summer swap meet scores,
an $80 Electra Rocket from the late 90's.
A cool aluminium cantilever frame,
with similar angles of a typical hardtail mountain bike,
so it rides more sporty then a raked cruiser.
The best part is the Nexus 7-speed hub.
I've always wanted to put one on a prewar frame,
but they're hard to find for cheap.
I cleared out my thin mtb stash,
adding the fatter tires, S-works crank and pedals,
also drilling holes in the brake levers.
Drillium always a priority,
running out of time for the Judy shock.
After a few short PDX rides,
(can ya see the bike in the back?)
the front suspension would be worth the effort.
I didn't trust the 20 year old aluminum fork,
I've smashed my face from a broken fork,
while also clearing junk out of the van. 
One cold night was spent swapping shocks/forks.
The headset was the bigger 1-1/8",
allowing a newer functional fork.
It's tough to find a working shock
for a 1" headset on a true vintage frame.

I also tried to rebuild the sticky Nexus hub,
the internal changing system 
would skip the middle gears.
Way more work for one evening,
I ended up just dribbling oil into the dry hub.
It actually worked much better!
Maybe adding a zirk fitting would help...
The next evening I was ready to ride,
even in the almost freezing 34 degree chill.
The first 3-4 miles were so smooth,
a great way to learn the neighborhood,
until the dreaded back tire pop.
Holey chit.
Typically I'd ride-flat to get back quick,
but the 2.30 Michelin tire wasn't cheap.
It was a brisk walk.
Fixing a Shimano Nexus flat sucks.
There's no quick change for lazy speed freaks,
and there's two cables - brake and shifter.
15mm and 10mm wrenches are needed,
as well as a pump and a rag,
throw in a half hour for adjusting chit.
Not something fun to do on the roadside let alone inside.
The Nexus was showing its flaws,
weight and maintenance.
It took a couple days to rally the flat fix.
In the meantime 
I found a cool clip-on fender by PDW,
designed in Portland... built in China.
$5!!
The seller got it as a work gift.
Thanks Tonya!!
A little blingy but matches the bare aluminum.
A windy saturday finally got the bike fixed,
ready for a perfect evening ride.
I figured I'd jaunt over to the bike shop
and get some overpriced bike lights.
The kinda heavy klunker 
loved the couple inches of crunchy snow.
I wore so many layers I was sweating.
Next time I'll bring clear safety glasses,
the snowflakes actually hit my eyeballs.
Portland is gun shy with the ice conditions,
as a result the bike shop closed early.
Buncha babies.
Now I'd have to ride back with no lights.
I've ridden hundreds of night miles lightless,
in my old age and fatherhood it seems riskier now,
just cause there's more drivers that suck.
I'll prolly end up going cheap and taping flashlights.
On the San Diego Christmas blast home,
Jake, his friend Jon and I took a bike ride to the Point.
He's been getting into riding as you can see,
but wearing the Xmas present helmet
was just not pimp.
We're riding and everything is cool,
other than me wheezing behind these two punks.
Close to the lighthouse entrance,
cars were backed up a quarter mile.
I lead the way slowly,
then some jerkwad in a black shiny truck
chooses to pull into the last cemetery entrance.
The kids thought I did a swell job avoiding catastrophe,
although I smacked his fender pretty good,
and was on the ground in a split second.
It had been a long time since I've had bike road rash!
The best part was the kids won't question wearing helmets...
Ok where were we... the LBS was closed,
I took way too many bike pics,
Oh yea.
So during the snow ride I found this phone.
Back at the house all of a sudden it rang,
and I ended up riding back out to meet them,
which was cool cause riding in the snow is great.
Madeline had lost it while riding her moped.
They were super nice,
and drunk kinda.
Thanks for the beer money M!
Could I write anymore about this?
Yep.
Don't mind the mess on the table,
check out the new bike project.
A 1978 Mercian Vincitore. 
So effin cool those lugs are bitchin.
I'll probably flip some of the speaker hoard 
to be able to fund the parts...
More later!
TP

15 June 2016

Cart Wars

So I'm walking up this boat dock,
and what do I see...
Another custom aluminum dock cart.
WTF...
I was surprised at the similarities.
There were a few differences I liked-
The reinforcement of the handle base,
the more level stance pad.
Then I remembered this guy...
he was checking out the cart 
at the BIG3 swap meet in 2012,
back when my cart was new.
He had this crazy mini boat cart...
And it made me wonder...
Hmmm...
Anyway after 4+ years this cart
is still one of the most useful gadgets I've built...
TP

20 October 2015

Whaler Resto pt xv - yamaha 90

Another whaler post so quick?
Yeah,,,
Over the weekend,
the wife and kids were gone.
The perfect selfish time.
boston whaler 16/17 with yamaha 90 hp 2-stroke
The Johnson/Evinrude to Yamaha swap started easily,
as both share the same OMC mounting hole placement,
as well as control cable positioning,
although with different ends.
Reminded me of the ford flathead and SBC.
1988 yamaha 90 hp on transom extension bracket
But anyone that's done repowers
will know there is always a catch.
There should be!
The marine business is all about spending money
and time figuring all this stuff out!
Learn it or go support your local boat mechanic!
1988 yamaha 2-stroke 90 hp
The main piece to the puzzle 
was the wiring harness.
Ya already know it's not going to match up.
yamaha vs OMC/Johnson/Evinrude wiring harness plug
eBay helped to score a perfect donor.
So nice I found it hard to cut it to length!
No problem
 It's only ten wires...
Really it's ID'ing 30,
as the yamaha color coding 
didn't match the Johnson color coding,
which didn't match the console wiring colors...
No problem,
didn't even need a wiring diagram.
This color translator better be correct!
On my back for an hour or two,
due to the great positioning of the console.
Who designed this thing?
custom boston whaler 16/17 console with Morse controls
And why didn't they make a trim switch?
At the time I couldn't imagine being so lucky!
The far right switch was commandeered for the task.
Now 5 switches are actually hooked up!
A little overkill,
but each will have a purpose...
first time with electric/hydraulic tilt
By Saturday evening the engine bumped over,
and wow the electric/hydraulic tilt worked.
Loved to hear that pump whine!
It was the perfect night to go for a cruise...
temporary idiot light
Nope still wasn't 100% finished.
The Evinrude transition outboard 
could have been saved with an idiot light
or warning buzzer.
Typically it's in the control box,
but remember who designed this?
A junk pile light was rigged up temporary permanent style,
no way I'm gonna burn this engine up
without a fight!
One thing I had made a while back
was this splash pan.
The extension bracket makes a 12" gap,
and water would occassionally bounce back
off the outboard.
Boston Whaler 16/17 transom extension bracket
The piece doubles as a handy workbench.
The last task was changing the fuel fitting,
the Yamaha is a little bigger.
4 pm on a Sunday...
Finally splash time!
The engine has the VRO 2-stroke oil reservoir,
so there's no premix fuel.
(Another reason for the idiot light)
To be on the safe side,
and since this was the first start in a while,
I ran the mix fuel tank and let it idle.
Smooth!
A bit heavier in the stern.
I'll have to reposition the battery and tanks 
for better balance.
Definite difference from 50 to 90 hp!
The big stainless prop has much more kick,
even just engaging gears.
Out in the bay,
the engine wanted to run.
20 mph was an easy cruise,
25 mph seemed about 2/3 throttle,
and I maxed out at 30 with room to spare.
No reason to push it on the first go.
There's still some adjusting to do.
I had moved the trim rod out there
but may experiment by raising up a notch.
At the launch ramp I tested the 4 hp kicker.
Boston Whaler 16/17 with Yamaha 90 & 4 hp outboards
Much more bite than the Johnson,
probably cause the longer shaft length.
Boston Whaler with Yamaha 90 hp outboard
For now I'm super relieved.
Feels good to not have a broken boat!
TP

07 October 2015

Shanker Jr.

With 3 kids in the family,
it's interesting to see how each 
has different interests.
Jake loves watching YouTube,
learning how to build stuff.
He knows most of my secret stashes in the garage.
He spent hours whittling this knife 
out of a scrap of aluminum.
Yea aluminum,
a good prototype.
The handle cut from a scrap of phenolic,
glued and riveted,
then filed and sanded down.
Damn cool for a 13 year old!
Way to go Jakob Perich!
He had the blade filed sharp,
easily slicing through lemons and limes.
We'll wait and see for his next version.
He's asking for a new belt for the sander and better files!
TP